Aluminum Alloy Die Casting Tooling Custom Non-Standard Mold High Precision
Due to the extreme operating environment, die cast tooling requires rigorous and regular maintenance. This includes cleaning, inspecting for wear or heat checking (fine cracks), repairing damaged surfaces, and replacing worn components like cores and ejector pins. Proper maintenance is essential to ensure part quality consistency and to maximize the tool's lifespan.
| Product Name | Toolings |
| Size | Customized |
| Color | As per requirements |
| Material | Aluminum |
| Application | Auto parts, light fixtures, lamp covers, LED light housings, heat sinks, and other die casting components |
| Service | OEM/ODM |
| Product Design | Customized per customer drawings or samples |
Metal Casting Molds Description
- Drawing: Provided by customer or designed according to samples
- ODM Service: Our engineers develop optimal designs and manufacturing solutions based on client concepts
- OEM Service: Full compliance with customer designs and specifications
Manufacturing Process
1. Review the part design,drawings and quality standard from clients.
2. Mould and Tooling design & manufacturing
3. Mould and Tooling testing & confirm the sample
4. Die casting raw castings
5. Surface treatment: Trimming,Deburring, polishing, cleaning, passivation & power coating and other requirement from Customer
6. Precision machining: CNC lathes, milling, drilling, grinding etc
7. Full Inspection
8. Packing
9. Delivery
Metal Casting Molds Product Range
Transportation equipment, agricultural machinery, construction machinery, water conservancy facilities, aerospace components, chemical machinery, marine applications, and more.
Just give us your sample, drawing or ideas, our professional sales team and engineer team and our workshop staff can make a actual product you want.
Quality Control
1) Checking the raw material after they reach our factory------- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production---In process quality control(IPQC)
4) Checking the goods after they are finished---- Final quality control(FQC)
We strictly control production process by using computer to monitor 24/7, in order to enhance and stable the production quality. VCU has its own highly qualified QC team equipped with all necessary and state-of-the-art testing equipment to be able to perform 100% inspection in order to ensure the best quality products that will be delivered to all of our customers.
Metal Casting Molds Features
Engineering with accuracy and stability dimensional
Easily assembled and disassembled
Low maintenance requirements
Extended service life
Superior surface finish
High structural strength
Rugged industrial design
Exceptional durability
Packing & Shipping
Flexible Shipping Options: We understand that every customer has unique needs. That's why we offer flexible shipping options, including air freight, sea freight, and expedited delivery services. Our team will work with you to determine the most cost-effective and efficient shipping method based on your timeline and budget. Every shipment includes comprehensive documentation packages with material certificates, inspection reports, packing lists, and certificates of conformity. We implement barcode tracking systems for complete traceability and efficient inventory management at your facility.
Our Advantages
1. We are the biggest lost foam mould manufacturer in China, we focus on high challenge lost foam mould and we have large gantry machining centers,30 sets imported high speed machining center,more than 40 sets general machine tool equipment;
2. We have 36 senior mould designers, to ensure reasonable / safety / high efficiency mould design and ensure the fast mould delivery and rational mould structure, make the process more safer and the production efficiency more higher;
3. We using numerical control machine tool to manufacture the mould cavities, to ensure a even thickness ;
4. We using ZL104 Aluminium to casting the mould, to manufacture a high strength mould;
5. For the big mould, we using Ø22*1 copper tube as cooling pipe, with water spray system, to get a nice cooling effect;
6. We Have (TEF10N) coating on the mould surface, it can reduce the friction, anti water/static electricity/acid-base/high-temperature, with this we can ensure the pattern has smooth surface without distrotion, and easy to demould;
7. All the screws we using stainless steel screw, easy to disassemble during maintenance;
8. For the big mould chest, we using 18-20mm thick wrought aluminium plate, to offer high strenght cavity ;
9. For the complex mould which is difficult to demould, we can manufacture the automaitc mould with take out device ;
10. We produce the pattern sample to customer after finish the mould, when the pattern was qualified, then we do exceptance job for the mould ;
11. We have the Hexagon coordinate measuring instrument imported from the Switzerland to have a test make sure our mould qualified.
FAQ
* Are you factory or trade company?
We are factory , so we can offer you very competitive price and very fast lead time.
* Whether some samples can be provided?
Yes,just need some samples cost, we will return it back when proceed into mass production
* Will my drawing be safe after you get it?
Yes,we will not release your design to third party unless with your permission
* How to deal with the parts received when they are found to be in poor quality?
Please rest assured that all our products are QC inspected and accepted with inspection report before delivery and generally there will no non-conformance.in case Of non-conformanace,plase contact with us immediately,take some pictures, we will check on the problems and have them reworked or repaired at the first time with the Resulting transportation costs bome by our company
* Your company trade assurance?
Yes 100% ensure quality,100% ensure delivery time.
